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Project Details
Kleeberg, a renowned industry leader with over 60 years of expertise, excels in a wide array of services ranging from sheet metal and mechanical services, to design-build projects and custom industrial fabrication. Their commitment to outstanding customer service and execution has been pivotal in their sustained success and growth.
Kleeberg confronted challenges in sustaining uniform welding quality and efficiency, particularly in welding pipes ranging from 4-24 inches. These dimensions were critical in their diverse array of projects, involving complex systems like steam, chilled water, and hot water.
Objectives
Enhance the consistency of their welds and amplify overall welding productivity while maintaining low repair rates.
Outcomes
Novarc’s robust support system, characterized by prompt responsiveness and comprehensive training, facilitated a smooth transition for Kleeberg’s operators, enabling them to master the SWR within a week.
With 95% of their welding now conducted using the SWR, Kleeberg has experienced a transformative shift in their welding processes. This advancement not only resolved their immediate challenges but also positioned them as a frontrunner in industrial efficiency and technological adoption.
- 3x productivity increase in pipe welds for 8"-14" pipes
- $25 cost savings (per weld) for smaller pipe welds and $45 cost savings for larger welds
- 12-15% reduction in labor needs per weld
Next Steps & Future Use
Kleeberg and Novarc Technologies continue their partnership (details N/A).
BuiltWorlds Analysis
This case study highlights two key ways the construction industry can improve through technology. First, the increased emphasis on offsite construction to improve efficiency and accuracy continues to grow in the industry. Factory-welds and other assembly conducted off the jobsite allow for more precision due to stable and repeatable work environments. Contractors continue to look for ways to fabricate and assemble components prior to shipment which decreases time required on the jobsite.
Second, robots or "cobots" are continuing to provide benefits for certain activities in the construction process. Novarc Technologies ability to augment labor allows workers to be more productive and focus on other key tasks to improve product delivery.